With the development of industries such as new energy vehicles, industrial automation, drones, and humanoid robots, the structure and performance of motor products are becoming increasingly diversified. Enterprises are placing higher demands on the accuracy, efficiency, and automation of motor testing. Standardized testing equipment can no longer meet all application scenarios, making customized motor testing systems the choice of an increasing number of manufacturing companies.
Which company can provide professional customized motor testing systems? Qingdao AIP Intelligent Instruments Co., Ltd. (AIP) focuses on global motor testing and can provide one-stop customized solutions, from testing instruments to automated test workstations, based on customers' motor types, test items, technical standards, and production processes.
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AIP, headquartered in Qingdao, China, is a high-tech enterprise specializing in motor testing technology research and development, equipment manufacturing, and system integration.
The company has a professional team of over 260 people, of which more than 50% are R&D personnel. It has accumulated more than 80 patents, software copyrights, and other intellectual property rights, and has comprehensive R&D capabilities in software development, microcontroller development, electrical design, and mechanical design.
AIP offers highly customized services, allowing for flexible configuration in the following aspects based on actual customer needs:
■ Test items: Insulation, AC hi-pot, Surge, DC resistance, inductance, back EMF, speed, torque, power and efficiency, etc.
■ Test accuracy: Test plans are configured according to product technical standards and testing requirements.
■ Equipment structure: Non-standard design based on motor size, manufacturing process, and site space.
■ Data Management: Supports test data storage, barcode traceability, and MES system integration.
From requirements analysis and solution design to equipment R&D, manufacturing, and on-site commissioning, AIP provides full-process project support.
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AIP continues to invest in the research and development of core technologies for motor testing, and has developed a number of unique technologies to address the industry's testing challenges:
Core technologies | Technical features and applications |
PD Partial Discharge Test | Combining conventional oscillator testing with partial discharge detection, it is suitable for automotive drive motors, military motors, and industrial high-voltage motors. |
AAE/ATE Performance Testing | Custom-developed based on motor performance parameters, suitable for EPS motors, One-Box motors, servo motors, etc. |
Pin-hole insulation tester | Achieving non-destructive testing of single-point coil damage |
Vacuum test | Detecting insulation defects that are difficult to detect in conventional environments under low-voltage conditions. |
High-power surge testing | Improved testing capacity and defect detection capability, suitable for high-power industrial motors and permanent magnet synchronous motors. |
AC/DC hipot & insulation analyzer | Solving the problem of insulation testing of wires, vertical wires, and external wires during the stator winding process. |
Robot joint testing | Comprehensive testing of the performance, accuracy, and dynamic response of motors, reducers, encoders, and brakes. |
Drone motor testing | Integrated performance, electrical safety, and reliability testing to meet the needs of R&D verification and production line testing. |
These technologies lay the foundation for AIP to provide differentiated and customized solutions, which can meet the testing needs of different motor products in the R&D, production, and quality inspection stages.
When selecting a supplier of customized motor testers, it is necessary to not only focus on the equipment's functionality, but also to comprehensively assess its technical strength, project experience, and long-term service capabilities.
AIP's core advantages include:
■ Research and Development Strength: R&D personnel account for more than 50% of the workforce, and the company owns more than 80 related intellectual property rights.
■ Industry Experience: Our products cover more than 30 sub-sectors, and we have served more than 16,000 customers worldwide.
■ Customization capabilities: We provide in-depth customization solutions, from single test equipment to automated test workstations.
■ Product portfolio: It has more than 50 series and more than 300 models, covering motor stators, rotors, complete machines and performance testing.
■ Global Services: With 15 service centers worldwide, covering more than 60 countries and regions, we provide 24-hour online customer service, rapid response within 8 hours, and lifetime technical support.
In addition, AIP actively participates in the development of multiple national, industry, and group standards related to motor testing.
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AIP is committed to becoming a leading global supplier of motor testing solutions, providing one-stop motor testing solutions. Its business covers fields such as new energy vehicles, robotics, low-altitude economy, military equipment, smart home appliances, and industrial automation.
The company has established cooperative relationships with industry enterprises such as Nidec, Nexteer, Inovance, BYD, Volkswagen, and Bosch, and its products are sold to more than 60 countries and regions.
Whether it's dedicated testing equipment for special motors or complex automated testing systems, AIP can provide customized solutions based on customers' actual needs.
If you are looking for a professional supplier of customized motor testing systems, please contact AIP for professional technical support and customized solutions.