Industrial motors refer to motors used in the fields of manufacturing, chemical industry, metallurgy, coal, and electric drive. It is the foundation of my country's industrial base and belongs to AC asynchronous motors. According to different working power sources, it is divided into single-phase AC industrial motors and three Phase AC industrial motors. The division of industrial motors is based on: 1. The power range is from 0.75 kW to 3 55 kW. 2. Small and medium-sized AC motors used for industrial drives (the boundary between medium and small varies with the times and product upgrades, currently 355kW is the boundary ). Industrial motors are characterized by wide coverage, a large number, and huge overall power.
Industrial motors have more stringent testing requirements and standards due to the specificity of the application environment, according to the 《GB/T 22722-2008 YX3 series (IP55) high-efficiency three-phase asynchronous motor technical conditions (seat number 80-355)》, 《GB/T 1032-2012 test methods for small and medium-sized three-phase asynchronous motors》, 《GB / T14711-2013 small and medium-sized General Safety Requirements for Rotating Motors》, 《GB/ T9651-2008 Experimental Methods for Single-phase Asynchronous Motors》 and other national standards and specifications, the performance test of single-phase and three-phase AC industrial motors includes AC Hi-pot, insulation resistance, surge, DC resistance, blocking performance, low-start performance, no-load performance, life test, T/N curve test, and other items.
The AC industrial motor consists of three parts: stator, cast aluminum rotor, and motor, which correspond to three types of testing equipment. AIP is committed to providing one-stop motor test solutions. Industrial motor solutions include a stator comprehensive test system, cast aluminum rotor comprehensive test system, motor comprehensive test system, and dynamometer intelligent test system.
AIP focuses on global motor testing, has a strong R&D team, and provides professional testing equipment and after-sales service for motor companies. There are many offices at home and abroad. After years of hard work, it has been recognized by many customers in terms of product quality and technological breakthroughs. The launch of AIP's new generation test system has the advantages of power-on self-inspection, remote upgrade, and maintenance, plug-in structure application, etc. The products are exported to more than 20 countries and regions around the world. The breakthrough in single-point damage of enameled wire is comparable to the traditional salt water test. The overcoming of the two new technologies has attracted widespread attention from domestic and foreign customers. On the international stage, AIP will continue to break new ground. The height is escorted for the quality of the motor.
Industrial motor testing solution is a testing solution specialized for motors used in the industrial field, which can test and evaluate the various components and performance of motors to ensure the quality and efficiency of motors. Industrial motors mainly include single-phase AC motors and three-phase AC motors, and they are widely used in manufacturing, chemical, metallurgy, coal, electric power, and other industries.
According to different test objects and test purposes, industrial motor test solutions can be categorized into the following types and functions:
■ Rotor (known as commutator) test solutions
■ Stator (or coil) test solutions
■ Motor (or integral) test solutions
■ Dynamic (or power) test solutions
Choosing the right industrial motor test equipment and software for yourself needs to consider the following aspects:
■ test demand: according to their need to test the type of motor, specifications, quantity, etc., to determine the need for test items and parameters, as well as the corresponding test standards and specifications.
■ Test effect: according to their desired test effect, choose test equipment and software with high precision, high stability, high efficiency, high intelligence, and other characteristics, in order to improve test quality and efficiency.
■ Test service: according to their actual situation, choose the test equipment and software suppliers that provide good after-sales service and technical support, in order to ensure the normal operation and update of the test equipment and software.
There are several benefits and values that an industrial motor testing solution can bring:
■ It can improve the quality and performance of industrial motors, reduce failure rates and maintenance costs, and extend service life.
■ Can meet the testing needs of different types and specifications of industrial motors, providing customized and specialized testing solutions.
■ Can achieve fast and accurate test results, providing visual and graphical data analysis and reports.
■ It can save labor and material resources and improve productivity and competitiveness.
Industrial motor testing solutions face several challenges and issues:
■ Non-uniform and imperfect testing standards and specifications, resulting in the comparability and credibility of test results being affected.
■ Inadequate technical level and innovation capability of test equipment and software, resulting in unsatisfactory test results and efficiency.
■ The complexity and variability of the testing environment and conditions, leading to the instability and uncontrollability of the testing process.
■ Difficulty in guaranteeing the security and confidentiality of test data, leading to leakage and abuse of test information.