New Energy Vehicle Electronic Control Safety Tester

This tester is suitable for testing key components such as high-voltage distribution boxes, drive motors, power batteries, electronic control systems, high-voltage wiring harnesses, on-board chargers (OBC), DC/DC converters and charging interfaces, vehicle controllers, and charging piles. Electronic control test items include: AC hi-pot, DC hi-pot, insulation resistance, and grounding resistance. Assembly test items include: AC hi-pot, DC hi-pot, insulation resistance, and equipotential bonding testing.

Key Features

Technology

Specification

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Key Features

■ Modular design: Flexible configuration of functional modules, supporting customized functions;

■ Channel configuration: 4/6/8 channels are available, with a maximum of 16 channels for mutual testing;

■ User interface: 19-inch full-color touchscreen with built-in touch keyboard;

■ Withstand voltage/insulation test: power terminal - housing, signal terminal - housing, power terminal - signal terminal;

■ Testing accuracy: 1% testing accuracy, meeting the needs of specific industries;

■ Barcode Scanning: Scan to start testing, data interconnection, and quality control;

■ Easy maintenance: Remote fault diagnosis and software upgrades; easy-to-replace circuit board design.

■ Network interconnection: Integrates with MES, provides massive local storage, and enables real-time client access;

■ High-voltage protection: Intelligent monitoring for accidental contact, automatic power-off protection;

■ Abundant interfaces: USB, LAN, RS232, etc., supporting multiple communication protocols.

Technology

This tester with a modular and multi-channel design it features high-precision testing, intelligent operation, data traceability, MES system integration, and high-voltage safety protection capabilities. It meets the comprehensive needs of automated production lines for electrical safety testing, quality control, and intelligent interconnection.

Specification

Ⅰ. How to improve the testing efficiency of the safety testing system for electronic control systems of new energy vehicles?

1. Multi-channel board-type function expansion

The withstand voltage test, insulation resistance, and other functions are integrated into an independent board. Four-channel, six-channel, or eight-channel independent test modules can be selected. Users can choose the module combination according to their needs, reduce equipment costs, and facilitate maintenance.

2. Automated testing

Scan the code to start the test, and combine it with the MES system to realize automatic archiving of test data and real-time monitoring of the production line, thereby improving the level of quality control.

Ⅱ. How to select a safety testing system for the electronic control system of new energy vehicles?

Choosing the right testing system is crucial when facing diverse testing needs. The following points can be considered:

1. Core Function: Confirm whether the system covers basic safety test functions such as insulation, withstand voltage, and potential equalization;

2. Efficiency and Intelligence: Multi-channel testing and barcode scanning start-up greatly improve production line efficiency; at the same time, whether the system supports data upload and storage is the key to building an intelligent factory.

3. Standards Compliance: Ensure the system complies with the latest national standards and international standards of the target market;

4. Expansion and Maintenance: Choose a system with modular design and remote upgrade capabilities to facilitate flexible expansion of functions as needed and reduce maintenance costs.

Ⅲ. Product Models of Safety Testing Systems for Electronic Control Systems of New Energy Vehicles

Model	Test Channel Selection
Model	4 channels	6 channels	8 channels
AIP6710-04	√
AIP6710-06		√
AIP6710-08			√