The tester, customized and developed by AIP for international customers, rolled off the production line as scheduled and was officially shipped to the overseas customer's production base. The successful delivery of this equipment is further proof of the company's steady progress in its overseas market strategy.

Ⅰ.Customer needs

The mid-drive motors produced by this customer's production line are specifically designed for electric vehicles and operate in a semi-automatic production mode. The test equipment must not only meet the test standards of the tested products but also seamlessly connect to the production line process to ensure that all test tasks can be completed efficiently and accurately within the limited test time.

Ⅱ.Solution

①One wiring, one station test

The mid-drive motor tester customized by AIP integrates multiple test functions such as AC hi-pot, insulation resistance, winding resistance, thermistor, back electromotive force, Hall characteristics, phase difference, etc. All test tasks can be completed in one stop with only one wiring, which greatly simplifies the test process and shortens the production cycle.

②Intelligent upgrade, independent module

The system adopts advanced intelligent design, supports networking to share data and resources, and facilitates remote fault diagnosis and software upgrades. At the same time, the system adopts a modular structure, and each test module is independently plugged in, which is convenient for system expansion, upgrade, and hardware maintenance, greatly reducing downtime and improving equipment reliability and stability.

③ Strong adaptability and ease of use

The system supports surge testing of winding inductance exceeding 10μH, and adopts voltage closed-loop feedback technology to ensure test accuracy. At the same time, the system provides professional test software, humanized interface design, and a built-in user manual, supports touch screen and numeric keyboard operation, and is equipped with a variety of interface options and supports multi-language switching.

Ⅲ.Global layout

Aiming to build a world-class brand, AIP has been actively developing overseas markets, continuously increasing R&D investment, and launching a series of internationally competitive intelligent testing equipment. With its excellent product quality, perfect after-sales service, and flexible customized solutions, it has won the favor of more and more overseas customers.

Up to now, AIP's motor tester has been exported to more than 60 countries and regions including the United States, the United Kingdom, Italy, Russia, Japan, and South Korea, and has established solid cooperative relations with many well-known foreign companies such as Nidec, Emerson, Bosch, Magna, ZF, and Valeo.

In the future, AIP will continue to deepen its research in the field of motor testing and strive to provide global customers with better products and services, helping Chinese smart manufacturing go global.

If you are interested in mid-drive motor test solution, please feel free to contact us!