Ⅰ.AIP Successfully Delivers Customized Servo Motor Testers for Long-Term Partner

AIP recently achieved another major milestone by delivering customized servo motor testers to a long-term customer. This successful collaboration highlights the strong mutual trust and technical synergy built over years of partnership — AIP has previously supplied dozens of servo motor testers and motor stator testers to the same customer.

As a global leader in motor testing solutions, AIP adheres to its core philosophy of being customer-centric. We deeply understand the challenges our customers face in motor testing and continuously deliver customized, beyond-standard solutions to enhance quality, precision, and production efficiency.

Ⅱ.Customized Engineering: Solving Unique Testing Challenges

In this project, the main challenge lay in the helical gear structure of the customer’s servo motor, which posed a high risk of mechanical damage during testing — potentially affecting product precision and reliability.

AIP’s engineering team developed a custom fixture solution with a dedicated protection sleeve and a pneumatic chuck mechanism. This design allows for fast, accurate, and non-destructive clamping, ensuring safe and efficient testing throughout the process.

The delivered system covers over ten critical performance and safety test items, including:

1. AC hi-pot

2. Insulation resistance

3. DC resistance and inductance

4. Thermistor and brake resistor

5. Resolver resistance

6. Back EMF and harmonic analysis

7. Phase sequence verification

Together, these features create a comprehensive, one-stop validation platform for testing servo motors.

Ⅲ.Five Core Advantages: Building a High-Efficiency Testing Platform

1. Flexible Compatibility – Integrated design with modular tooling for quick model changeover, supporting multiple motor types for flexible production.

2. Data Management & Traceability – Real-time test data upload to SQL Server database and seamless MES system integration for quality traceability.

3. Intelligent Diagnostics – Built-in self-diagnosis and remote upgrade features for quick fault detection and system maintenance.

4. Stable Platform – Industrial-grade PC, Windows OS, and professional control software ensure high system stability and reliability.

5. User-Friendly Operation – Combination of touchscreen and physical buttons simplifies operation and reduces training costs.

Ⅳ.AIP: Advancing Global Motor Testing Technology

In the era of industrial automation, suppliers who can deeply understand production pain points and deliver intelligent, flexible, and forward-looking testing systems have become key drivers of transformation and competitiveness for manufacturers worldwide.

With decades of experience in motor testing system development, AIP remains committed to innovation and customer success. We will continue to advance our technologies, refine our solutions, and work hand-in-hand with global partners to shape the future of intelligent manufacturing.

Discover how AIP servo motor test solutions can optimize your production line and enhance your product quality.

Contact AIP for customized motor test solutions tailored to your application needs.