AIP has successfully delivered a fully customized automotive pedal motor tester to a leading auto parts manufacturer. This marks the first collaboration between the two companies, with the client replacing their previous testing equipment supplier—demonstrating strong confidence in AIP’s custom engineering capabilities.

Ⅰ.Solving Critical Testing Challenges

① Flat Shaft, High Torque, Damage Risk

Testing motors with flat shafts and high torque presents a well-known industry challenge. Conventional systems often struggle with shaft alignment, leading to positioning errors and potential damage.

AIP addressed this with a precision positioning + structural compensation solution, enabling:

· Accurate automatic shaft alignment

· Damage-free testing process

· Post-test shaft positioning at a programmed angle for downstream assembly

② Multi-Model Production, Slow Changeovers

The production line must handle up to 16 motor variants, where traditional changeovers are time-consuming and error-prone.

AIP’s solution includes:

· Mechanical: Modular fixtures for quick replacement, no recalibration required

· Electrical: Aviation connectors for fast circuit switching

· Software: Storage of 50+ independent programs with one-click model switching

Ⅱ.Core Advantages of the System

One-Clamp, Full-Parameter Testing

· Automatic testing of no-load and 3 load points (current, speed, power)

· Simulated locked-rotor current and torque

· Supports single/dual Hall sensor testing with real-time waveform display

· Automatic rotation direction and wiring verification

Data Integration & Smart Production Management

· Barcode scanning + MES integration

· Data storage and export support

· NG product auto-lock & alarm stop function

· Secure parameter control and real-time I/O monitoring

Intelligent Operation & Maintenance

· HMI-guided fault diagnosis

· Independent module reset (no full system restart)

· Built-in safety features: signal tower, dual-hand start, safety light curtain, emergency stop

Ⅲ.Why Customers Choose AIP

After years of using other brands, the customer ultimately selected AIP. This decision reflects AIP's many years of expertise in motor testing technology and a consistent focus on customer-specific solutions.

At AIP, every solution starts with real production challenges—and ends with reliable performance.