Ⅰ.How AIP Accelerates Motor Testing with Full-Line Embedded Solutions

As smart manufacturing and Industry 4.0 continue to reshape modern production environments, the demand for highly integrated, automated, and data-driven testing solutions grows rapidly. Recently, AIP successfully delivered a fully customized EC motor load performance tester for a long-term customer in the industry. Embedded directly into the customer’s automated production line, the tester achieves a seamless workflow, real-time coordination, and end-to-end process closure.

This project demonstrates far more than the commissioning of a single machine—it showcases AIP’s comprehensive capability in non-standard customization, full-line integration, and multi-disciplinary engineering.

Ⅱ.Project Challenges: From Standalone Module to Full-Line Integration

01. System-Level Integration Requirements

The customer did not need an independent test machine.They needed an automated workstation deeply synchronized with the pace, logic, and communication protocols of the entire production line.

02. Complex Technology and Compatibility Needs

The EC motor tester needed to support:

① Multiple EC motor models

② Four motor speed-control methods: RS485, VSP, PWM, and 0–20 mA current control

③ Intelligent switching of test strategies based on motor type

④ RS485 compatibility with seven different communication protocols

Ⅲ.AIP’s Solution: Building a Unified, High-Precision Tester

01. Seamless Integration with Automated Line

① The tester employs a highly efficient I/O signal interface mechanism to achieve real-time interaction with the production line control system. 

② The tester has a reserved interface for a cylinder control solenoid valve to drive the probe tool cylinder

③ It also integrates a barcode scanning module to automatically read the motor nameplate information and write it into the register, enabling information management of test data.

02. Comprehensive and Accurate Product Testing Capabilities

The tester integrates multiple functions including load testing, RS485 communication command testing, and Hall effect testing.

03. Full-Chain Engineering Drives Replicable Success

This successful delivery represents more than one project—it proves that AIP now has a mature and fully replicable full-line embedded technology system.

Ⅳ.AIP: Building a Global Benchmark in Smart Manufacturing

As manufacturing continues to evolve, standalone tester is no longer enough. AIP is accelerating its transformation from an tester provider to a total intelligent production line solution partner, empowering customers with enhanced quality, efficiency, and automation capabilities.

Ready to Upgrade Your Motor Testing and Automation Capabilities?

Contact AIP today to discover how our customized, full-line-embedded motor testers can transform your production efficiency and drive your smart manufacturing goals forward.