Ⅰ.A Milestone Delivery in Intelligent Testing

Recently, AIP successfully delivered a highly customized servo motor tester to a key customer in the industrial automation sector.

This project marks more than the shipment of a single piece of equipment — it represents AIP’s commitment to delivering complete, intelligent test solutions that empower motor production lines.

Ⅱ.Project Challenge: From Standalone Equipment to Line Integration

As the general contractor, AIP was responsible for delivering a fully automated workstation integrating material loading, testing, unloading, and transfer — seamlessly embedded into the customer’s existing production line.

The project presented two major challenges:

1. Mechanical Integration: The external dimensions, interfaces, and appearance of the equipment had to align precisely with the customer’s production standards.

2. Control Integration: The tester needed to establish real-time, stable communication with the customer’s main control system, ensuring precise material tracking, synchronization, and data binding. Any delay or logic conflict could potentially disrupt the entire production flow.

Ⅲ.Innovative Engineering: A Fully Integrated Smart Testing Solution

To meet these challenges, AIP developed an integrated tester combining precision mechanics, intelligent sensors, and advanced digital algorithms.

The tester covers key testing parameters such as dielectric strength, insulation resistance, winding resistance, back EMF, and grounding resistance.

The process is fully automated and visualized:

QR code scanning → motor positioning and clamping → probe engagement → rotational testing up to 1000 rpm → data acquisition → results upload to the MES system — all completed within 60 seconds.

Ⅳ.Key Advantages：

1. Multi-Model Compatibility:

Supports over 60 models of servo motors (200W–750W), including both brake and non-brake versions, enabling fast and flexible model changeovers.

2. Deep Data Analysis:

Back EMF testing includes Ke constant and unbalance analysis with temperature compensation, offering greater diagnostic insight.

3. Quick Changeover:

Integrated probe module design allows for rapid switching via a central interface. The system also includes probe life monitoring and predictive maintenance alerts.

4. Closed-Loop Quality Control:

Built-in rework functionality tracks full test records from initial inspection to retest, forming a complete traceable data loop for quality management.

Ⅴ.Integrated Delivery for Greater Value

For engineering contractors and automation integrators, AIP’s turnkey delivery model offers clear benefits:

1. Reduced Project Risk: AIP serves as a single responsible provider for mechanical, electrical, and software integration, minimizing multi-supplier coordination issues.

2. Shortened Implementation Cycle: Pre-validated system interfaces and unified communication protocols reduce on-site commissioning time.

3. Scalable Architecture: The system’s modular design supports flexible expansion, ensuring compatibility with future production upgrades.

4. Comprehensive Service: AIP provides full lifecycle support, from installation and commissioning to after-sales maintenance and system optimization.

Ⅵ.AIP’s Vision: Engineering Trust, Empowering Intelligence

This successful delivery once again demonstrates AIP’s deep technical expertise and commitment to advancing intelligent testing in industrial automation.

Moving forward, AIP will continue to develop more advanced, reliable, and efficient motor test solutions to support the global transition toward smart manufacturing.

Discover how AIP’s servo motor test solutions can elevate your automation projects.

Contact us to discuss your customized testing needs or learn more about our full range of motor test solutions.