Recently, AIP successfully delivered a comprehensive motor friction torque testing system to a well-known Chinese automotive auxiliary motor manufacturer. This system, employing innovative technologies, directly addresses the industry's pain points and provides a professional testing solution for enhancing motor quality and optimizing driving experience.

■The pain points of traditional testing

1. Insufficient test accuracy, data distortion, and difficulty in identifying the causes of the faults.

2. Low test efficiency; Poor collaboration on the production line; Prone to causing quality risks.

3. High operation and maintenance costs.

■AIP Solutions

Ⅰ. Technological advancement: Solving industry challenges

The Motor Friction Torque Tester, independently developed by AIP, has achieved three major technological upgrades:

1. Ultra-low-speed precise drive technology：

By adopting high-precision servo control technology, the rotational speed of the drive motor is maintained stable at extremely low levels, maximizing the reproduction of the motor's static torque characteristics and ensuring the authenticity of data collection. 

2 . Multidimensional data analysis technology：

Based on the high-sensitivity torque sensor and intelligent algorithm, the system can dynamically decompose the original torque signal, accurately extract the components of cogging torque and friction torque, and synchronously generate a visual analysis report.

3. Intelligent testing control technology：

The system supports one-click automated operations, significantly enhancing testing efficiency and reducing errors caused by manual intervention.

Ⅱ. Digital management, empowering intelligent manufacturing

This system integrates the concepts of industrial internet and intelligent manufacturing, achieving a digital upgrade for motor testing:

1. Connecting the production line:

The built-in IO module is equipped with a Modbus TCP protocol interface, enabling real-time data interaction with MES and automation equipment. The test results (OK/NG) directly trigger the sorting instructions for the production line.

2. Intelligent Operation and Maintenance:

The system is equipped with self-diagnosis and remote upgrade functions, which can monitor the equipment status in real time, predict potential failures, and continuously carry out functional iterations.

3. Open and Compatible:

It supports customized development and functional expansion, and is capable of meeting the testing requirements of various fields, including automotive drive motors, automotive auxiliary motors, robot joint motors, drone motors, and military industrial motors.

■Build Worldwide Brand AIP

 AIP has always been driven by technological innovation, continuously focusing on customer needs, and empowering global partners with smarter and more accurate testing solutions, ensuring every motor is prepared for the future.

If you have motor testing needs or are interested in various types of motor testers, please feel free to contact us. We will provide you with professional technical guidance