Multi-station Brushless Motor Load Testing Solutions——AIP

Multi-station Brushless Motor Load Testing Solutions——AIP

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August 12, 2025

Multi-station Brushless Motor Load Testing Solutions——AIP

Amid the intelligent transformation of motor manufacturing, AIP is helping global customers overcome the limitations of traditional test equipment with deeply customized multi-station brushless motor load testing solutions. Our recently delivered "Air Conditioner Fan Motor Load Tester" demonstrates the core technological value of our flexible, customized solutions.

Air Conditioner Fan Motor Load Tester

I. Demand-Driven Innovation: Customized Testing Solutions Break Through Production Line Bottlenecks

A leading motor manufacturer faced two major challenges:

1. Equipment compatibility: They needed to support both DC and AC motor testing.

2. Efficiency improvement: Single-station testing was insufficient, requiring multi-station parallel testing to reduce site costs.

AIP responsively developed a four-station automated testing solution. Its core advantages include:

1. Efficient Parallel Testing:

The four-station synchronous testing design enables simultaneous completion of load testing, Hall effect characteristics, back EMF, speed, rotation, phase loss, AC Hi-pot, insulation resistance, and other tests, significantly improving testing efficiency.

2. Strong Compatibility:

Based on a modular design, a single set of tester can meet the testing needs of both DC and AC motors, significantly reducing equipment procurement and management costs.

3. Intelligent Management:

Supports integration with the factory's MES system, enabling real-time upload and analysis of test data. The tester also features remote diagnostics and software upgrades, enabling rapid response to customer needs.


Multi-station Brushless Motor Load Testing Solutions


II. Flexible Customized Solutions: Precisely Matching Global Production Line Needs

Unlike standard tester suppliers, AIP consistently adheres to a customer-centric service philosophy:

1. Successfully delivered a full range of customized test equipment, from single to four-station systems.

2. 50% shorter delivery cycle: From needs analysis to solution confirmation in just two weeks.

3. Full lifecycle service coverage: From solution design to installation and commissioning, and operations and upgrades.(The following figure shows the four-station parallel testing interface.)


Air Conditioner Fan Motor Load Tester Testing Interface


III. Future Plans

As global smart manufacturing evolves, AIP will continue to deepen its customized motor testing solutions, leveraging innovative technologies to help businesses achieve:

1. Significantly improve testing efficiency

2. Significantly reduce tester management costs

3. Promote high-quality global development of the motor industry


If you are interested in multi-station brushless motor load testing solutions or would like to learn more about AIP's other motor testers, please feel free to contact us. We will provide you with professional guidance and service.