With the arrival of the Industry 4.0 era, production line automation has become an important feature of the modern manufacturing industry. In the field of motor production, the use of automated production lines can not only greatly improve production efficiency, but also ensure product consistency and quality. However, in order to ensure the normal operation of such automated production lines, rigorous automated testing is an essential part. In this paper, we will discuss the importance of automated motor production line testing, AIP automated production line tester.
Ⅰ.The importance of motor production line automation test
Motor production line automation test is a key process to verify the performance, stability, and reliability of the production line. It can ensure that all aspects of the production process, equipment, and systems are able to operate normally under predetermined parameters, avoiding the production of defective products and reducing the waste of resources. At the same time, through the automation test of the production line, potential problems and risks can be found in a timely manner to take targeted measures to repair and optimize, so as to ensure the continuous and stable operation of the production line and improve production efficiency and quality.
Ⅱ.AIP automated production line tester
AIP motor tester is equipped with LAN/RS232\RS485 communication interface, which can realize free data transmission with industrial computer and support TCP/IP network protocol, and the I/O board is equipped with signals of starting, stopping, passing/failing of equipment as standard. After the motor test is completed, the data is automatically uploaded to the SQL server through the network port to realize the uploading and storing of the test data, completing the startup, test result output, and data upload. A complete automated testing session.
Test items include AC hi-pot, insulation resistance, surge, resistance, no-load, low-speed startup, stall, rotation, and PG characteristics, according to the motor product type to select the appropriate test items, standard with remote upgrade and maintenance functions. Solve the customer's after-sales worries.
Automated testing of the motor production line, can ensure the stable operation of the production line and improve product quality and production efficiency. Enterprises should fully understand the importance of automated testing, strengthen the organization and implementation of testing, and continuously optimize the testing process and technical means to lay a solid foundation for the continuous improvement and enhancement of the motor production line. At present, AIP has cooperated with many engineering companies to realize online monitoring of motor stator/motor/motor rotor. The application areas include home appliances, automotive, industrial, fan, and other industries, and have been well received by customers and partners.AIP hopes to cooperate with more engineering companies to provide end customers with quality projects and quality services.